How to Install Volant PowerCore Closed Box Cold Air Intake (09-12 5.7L) on your Dodge RAM

READ INSTRUCTIONS THOROUGHLY BEFORE DISASSEMBLING. DO NOT SKIP ANY STEPS. ANY QUESTIONS ON A VOLANT KIT MAY BE REFERRED TO OUR TECH SUPPORT LINE AT (909) 481-3888 OR VISIT OUR WEBSITE AT WWW.VOLANT.COM

INSTALLATION INSTRUCTIONS PART NO. 16057

Installation Instructions:

1. Disconnect negative battery cable

2. Remove the ATS sensor by pulling stright out

3. Loosen the clamp holding the duct to the throttle body

4. Pull the breather hose off of the factory air box

5. Pull up on the factory air box assembly and remove it from the engine compartment

6. Pull up on the engine cover and remove it from the engine compartment

7. Remove the hard factory breather hose from the 45 degree inlet to the crankcase

8. Press the 3/4 stright fitting into the factory breather elbow

9. Press the Volant breather hose onto the 3/4 fitting

10. Attach the volant elbow fitting into the breather hose

11. Reinstall the engine cover over the breather hose

12. Remove the factory rubber grommets from the factory air box and press them onto the volant air box

13. Press the volant box onto the factory mounting stems

14. Attach the 4 1/2 hump hose onto the filter adapter and tighten with a #72 clamp

15. Attach the 4 to 3 1/4 reducer to the throttle body and tighten with a #56 clamp

16. Press the volant duct into the hump hose and into the reducer, twist the air duct to adjust the distance between the box inlet let and the fender

17. Press the ATS sensor into the rubber grommet nearest the throttle body

18. Press the elbow fitting into the breather hose and into the rubber grommet

19. Attach the filter to the filter box adapter and tighten the clamp

20. Attach the volant box cover to the air box with the (4) truss head bolts

21. Check all connections and reattach the battery cable

WARNING: OVER TIGHTENING HARDWARE MAY ALTAR THE INTEGRITY OF THE VOLANT AIR INTAKE SYSTEM.

BEFORE ROAD TESTING

1. Start engine, leaving the transmission in park and securing the parking brake.

2. Make sure to look and listen for any unusual noises or air leaks. Repair problems if needed.

3. Once completed it will be necessary to check periodically for realignment and tightening of all connections.

4. Once all tests are completed, enjoy the performance of your new Volant Air Intake System.

CARE AND CLEANING

Check the cotton reusable 􀂿 lter periodically and remove any excessive dirt build-up by tapping the 􀂿 lter on the ground and brushing off the loosened dirt. Clean the 􀂿 lter by using Volant’s Filter Recharger Kit. Volant’s Filter Recharger Kit is designed to restore original air 􀃀 ow. Re-oil every 10,000 miles without cleaning to improve 􀂿 ltering in sand and dirt. Clean only when dirt is very excessive or 50,000 miles.