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Putco Boss Upper Grille w/ Two 10 in. LED Light Bars (15-16 All)

Installation Time

3 hours

Tools Required
  • 7/16" wrench
  • 3/4 " Drill Bit
  • Drill
  • File
American Muscle
Shop Parts in this Guide

Light Bar Installation Instructions

Congratulations on your purchase of a high quality PUTCO product. Should you need any application or technical assistance feel free to call us at: 1-800-357-9261 Monday-Friday 8:00 a.m. - 5:00 p.m. (Central Standard Time) Contact your PUTCO dealer for other quality accessories.


Light Bar Installation
1. Remove liaht bar from packaging. Check to see if all parts from above table are included.
2. Remove rubber cap, lock nut, and sieel washer from light bar. Leave rubber washer on, this will go between light bar and bracket.
3. Place selected brackets onto light bar, reinstall hardware as shown in (Figure 1). Tighten nut with 7/16" wrench.
4. Place light bar and mark bracket holes in desired location. Remove light bar and drill holes to the size required for your chosen mounting hardware.
5. Mount light bar with chosen hardware in your desired location.



1. Remove wiring harness and switch from kit.
2. Route wiring harness so that the red and black power cables are routed to the battery, the three switch wires are routed to your desired switch location, and the Deutsch plug is routed to the light bar. Keep wiring away from anything that will get hot.
3. Mount relay with desired hardware in a position under hood or in cab that is limited to water expusure.
4. Plug male (on the wiring harness) and female (on light bar) Deutsch plug connectors together.
5. Drill %" hole in desired switch mounting location. Verify there will be enough clearance behind switch to plug in the wires. Notch a small slit in the side of the hole using a file. This will keep the switch from turning.
6. Press switch into hole; verify that the notch made in step 5 lines up with the notch on the switch.
7. Plug wires into switch. Prongs on switch will be marked 1 through 3. Red wire goes to prong 1, Blue wire goes to Prong 2, and the Black wire goes to prong 3 (gold prong).
8. Attach power cable to the battery. Red goes to positive and black goes to negative.