FREE 1 to 3-Day Delivery on Orders $119+ Details
CAUTION: Failure to tape as stated can cause damage to your paint
Step 1. Protect vehicle paint. Cover the hood area around the top edge of old grille with tape.
Step 2. Remove 6 nuts. Open the hood and use the 10mm wrench or socket to remove the (6) factory nuts.
Step 3. Remove 6 Torx Bolts. Locate the 6 - T26 Torx bolts. These are at the bottom of the grille. Remove each bolt.
Step 4. Detach five clips. Slightly pull up one corner with either a plastic or a wood wedge. CAUTION! These clips are TIGHT and will POP real loud when you release them. Install additional tape as required.
Step 5. Cont. popping clips. Work your way across with the wedge, popping each clip. NOTE: It is best to get the wedge as close to the clip and use a twisting motion to pop the clip.
Step 6. Install New grille. Work in reverse order to install the grille. Start with one of the ends, and work your way to the other edge. CAUTION: Make sure the carriage bolts on the top of the grille are in the slots and aligned with the holes in the hood.
Step 7. Push clips into slots, until they are full engaged.
Step 8. Install the top nuts. Loosely install these 6 nuts. CAUTION: Make sure the grille is centered prior to tightening any nut or bolt.
Step 9. Install the Bottom 6 T25 Torx bolts.
Step 10. Tighten the 6 10mm nuts on the top bolts.
Step 11. Install Wire Harness. Route the wire harness behind the top bolts. There is enough room to tuck in all three light extensions.
Step 11. Install Wire Harness Cont. Use a 3 to 4 foot section of flexible material Tape the end of the harness to one end.
Step 11. Install Wire Harness Cont. Place at the top of the fabric engine covering. Open slightly to make room, and push stick to the bottom of the fabric material.
Step 11. Install Wire Harness Cont. This is where the wire will come out. Remove tape, and pull wire harness all the way through. Pull the stick out from the top.
Step 11. Install Wire Harness Cont. Cut a small slit in the fabric for the wire to come through.
Step 12. Splice extension wire. - The yellow/Green wire noted here is the power wire.
Splice into it and run the extension wire behind the air cleaner box to the location of
the wire harness. - Splice the red wire from the harness to the extension wire. - Splice an end connector on the black wire and ground it to the vehicle.
Step 13. Re-install left headlight
- Ensure all loose wiring is tied up and secure.
- Ensure there is though enough slack at the hood hinge to allow flexibility.
- Turn on running lights and check the lights.
Installation Instructions Written by AmericanTrucks Customer on 4/23/18