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How to Install an AFE Magnum FORCE Pro 5R Stage 2 XP Intake System on your Ford F-150

Tools Required
  • 8mm Nut Driver
  • Flat Head Screwdriver
American Muscle
Shop Parts in this Guide

advanced FLOW engineering 

Instruction Manual P/N: 51/54-12642-B / 52-12642-H

Make: Ford Model: F-150 Year: 2015-2016 Engine: V6-2.7L (tt) / 3.5L (tt) EcoBoost 


• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.

NOTE: Retain factory parts for future use.

LabelQty.DescriptionPart Number
A12Air Filter (Pro DRY S)21-90069 (Gray Media) (51-12642-B/52-12642-H)
A2

2

Air Filter (Pro 5R)24-90069 (Blue Media) (54-12642/52-12642-H)
B11Tube #1 of 205-12642B1 (Black) for 51/54-12642-B
B21Tube #2 of 205-12642B2 (Black) for 51/54-12642-B
B31Tube #1 of 205-12642H1 (Brushed) for 52-12642-H
B41Tube #2 of 205-01242H2 (Brushed for 52-12642-H
C11Housing05-12642B3 for 51/54-12642-B
C21Housing05-12642L3 for 52-12642-H
D1Coupling, Straight05-01242
E1Coupling, Reducer05-01224
F1Coupling, Reducer05-00636
G2Clamp #6003-50002
H1Clamp #7203-50010
I2Clamp #3203-50016
J1Clamp #5203-50008
K1Grommet03-50050
L1Seal Trim (23")05-00072
M1Cover05-12188-B (*Optional)
N3Screws03-50113 (*Optional)

*Optional cover 54-12188

Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations.



Refer to Figure A for steps 1-4

Step 1: Disconnect the Manifold Air Pressure (MAP) sensor plug from stock air box. 1
Step 2: Loosen the OE intake clamps using an 8mm nut driver from the left and right side runners. 2
Step 3: Unclamp the top portion of the OE air box. 3
Step 4: Remove the OE intake and the top portion of the OE air box by pulling straight up and out of the vehicle.


Refer to Figure B for step 5 

Step 5: Carefully remove plastic wire harness clips from back edge of lower airbox.


Refer to Figure C for steps 6-7

Step 6: Install aFe housing and fasten clips.
Step 7: Insert filters and place clamps loosely.


Refer to Figure D for steps 8-9 

Step 8: Remove the MAP sensor from the OE intake 1/4 turn counter-clockwise.
Step 9: Install the MAP sensor on the rear aFe intake tube using the provided grommet. The grommet can be held inside the tube to give support while inserting.


Refer to Figure E for steps 10-14 

Step 10: Install the small straight coupling on the cross over tube, install clamps but do not tighten.
Step 11: Fit tubes into the remaining couplers. Adjust for best fit and tighten all clamps.
Step 12: Connect sensor harness.
Step 13:Install edge trim on housing if no cover is to be used.
Step 14: Remove trim if using optional cover.


To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com.

Warranty

General Terms:
• aFe warrants their products to be free from manufacturer’s defects due to workmanship and material.
• This warranty applies only to the original purchaser of the product and is non-transferrable.
• Proof of purchase of the aFe product is required for all warranty claims. • Warranty is valid provided aFe instructions for installation and/or cleaning were properly followed.
• Proper maintenance with regular inspections of product is required to insure warranty coverage.
• Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted.
• Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of aFe product is not covered under this warranty.
• All warranty is limited to the repair and/or replacement of the aFe part. To request Return Goods Authorization (“RGA”), email [email protected] or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, aFe will either repair or replace the defective product within a reasonable time, not to exceed thirty days.

Product Category P/N PrefixWarranty duration
Direct OE Replacement Filters10, 11, 30, 31, 71, 73Life of the vehicle
Racing Filters181 year
Universal21, 24, 722 years
Air Intake Systems50, 51, 54, 55, 752 years
Exhaust Systems492 years
Intercoolers & Intercooler Tubes46-22 years
Intake Manifolds46-12 years
Differential Cover46-7Life of the vehicle
Exhaust Manifolds462 years
Throttle Body Spacers46-32 years
Fluid Filters4490 days
Pre-Filters282 years
Heavy Duty OE Replacement702 years
PowerSports OE Replacement81, 872 years
PowerSports Intake Systems852 years

No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. 

advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: 951.493.7155 • TECH: 951.493.7100
E-Mail:[email protected]